Outdoor Kitchen Build
"Good product, easy to use."
Z Aqua-Thane G40 is a water-borne, two-component, self cross linking polyurethane coating. It exhibits a high gloss finish and offers superior stain, abrasion and chemical resistance. The durability makes this sealer ideal for high-traffic areas. Z Aqua-Thane G40 is safe for indoor or outdoor use. 100% countertop safe.
Coverage - 50-75 sq. ft. @ 2 coats (one 1.5 qt. kit)
Aqua-Thane G40 vs. Aqua-Thane M35 - The G40 has a high gloss finish and will darken or "wet out" the concrete very similar to when water is applied to an unsealed surface. The M35 has a matte/ satin finish with very slight darkening on colored concrete.

How to Apply Z Aqua-Thane
Instructions
Surface Prep: New concrete must be completely cured before applying this sealer. Any moisture remaining in the concrete can cause adhesion issues. A minimum of 10 days after the concrete has been poured, you can check the concrete with either a concrete moisture meter or by taking several 18x18 inch sheets of clear plastic and thoroughly taping it to the surface completely around the edges. If after 24 hrs the plastic and concrete are dry, it is assumed there are not hydrostatic pressure problems. If acid stains or washes are used, the concrete must be completely neutralized back to a pH of 7. On all new hard troweled concrete a light sanding with 100-200 grit sand paper is recommended to open the surface and promote adhesion. On burnished, highly polished or concrete cast against smooth surfaces, additional sanding or acid etching may be required for the best adhesion properties. On textured or stamped concrete, no additional steps are required but in all cases concrete should be clean and 100% free of all dust, debris, or previous coatings.
Mixing: Mix exactly 2 parts of A to 1 part of B. Mix thoroughly with a paint mixing stick and always scrape the sides of your mixing container to ensure a uniform mixture. Mix adequately for 2-3 minutes. Failure to properly mix components may result in adhesion or hardness issues. Pot life of mixed components is roughly 2-3 hours at 75ºF.
Application: Concrete surface should be between 55ºF and 85ºF. In smaller areas such as countertops, a 1/4” nap roller or a micro-fiber applicator pad is recommended. Product should be applied in a thin even coating. Do not allow to puddle in low areas. Back rolling may be necessary to control thickness and guarantee a uniform coating. Two coats should be applied for sufficient protection. On rough or more porous concrete additional coats may be needed. Always test with water to confirm concrete is adequately sealed. Recoat time is between 6-12 hours at 75ºF and the first coat should be tack free. If this window is missed, the first coat may have to be lightly sanded with 300 grit paper before applying a second coat.
**Avoid sticking tape to sealed concrete. Chemical bonds can form between glue and sealer which can be strong enough to pull off sealer and stain. If this happens, these areas can normally be sanded and spot fixed**
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Overall rating: 4.402985 / 5 from 67 reviews.
Z Aqua-Thane G40 is a high-quality, water-borne polyurethane coating offering a high gloss finish. It provides excellent stain, abrasion, and chemical resistance, making it ideal for high-traffic areas. Customers appreciate its easy application and beautiful results, achieving a durable 'wet look'.
Review topics: ["color","customer service","look","use","finish","results","work","countertops","sealer","coat","application","shine","system","counters"].
"Good product, easy to use."
"It’s been about 3 weeks since applied to kitchen countertops. This was easier than I anticipated to apply and I have been pleased with the results."
"I decided to sand down my countertop and use this product. It was a fairly easy job and the results are great. See the before and after pictures. Now I get to see how well it stands up to the weather and wear in Port Aransas, TX. Great customer service also."
"This product worked great and put a nice finish on"
"I applied 2 coats of G40 to a slab I made for and outdoor grill table to make it food safe, but also to resist the outdoor elements. After measuring and mixing the components I realized the finish was much more viscous than I would have assumed, making it difficult to apply what I would call a “thin” coat. Even after the first coat I could tell it was going to build more than I would have liked giving the slab the illusion of being covered in plastic. I may sand and reapply in the future to see it I can get a thinner coat because after the first rain storm It clearly still absorbing water through pinholes despite plenty of even coverage."
"Beautiful gloss sealer, exactly as advertised"
"z aqua thane g40 is a great product and very easy to apply. Very nice gloss finish and levels out with a very smooth surface."
"Great product and easy to apply"
"It went on great, although I highly recommend the applicator pads vs. a roller. You just cannot get the same smoothness with a roller."
"I built an outdoor kitchen with a bar. I used the products from counter top solutions to put a concrete countertop on it and it came out excellent! The videos and tips are very informative. I sealed the countertop with their two part epoxy and couldn’t be happier!"